Job Description
Standard Iron is a leading U.S.-based manufacturing partner specializing in metal fabrication, complex weldments, custom fuel & hydraulic tanks and architectural metals. With 90+ years of experience and seven advanced facilities across North America, we help our customers solve problems, not just fill orders. Whether you’re launching a new product, improving throughput, or optimizing for cost, we build solutions tailored to your needs.
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Primary Job Focus This role is heavily focused on robotic weld programming, weld process development, and weld quality optimization. Candidates must bring strong hands-on experience in robotic welding systems and weld parameter development.
Key Responsibilities: .
- Develop, program, and optimize robotic welding applications (e.g., FANUC, ABB, Yaskawa/Motoman, KUKA)
- Perform robot teach pendant and/or offline programming for new and existing weld processes.
- Establish and validate weld parameters (voltage, amperage, travel speed, wire feed speed, gas composition) to meet quality and productivity targets.
- Program and optimize other CNC equipment (e.g., laser cutters, turret punches, press brakes, tube benders) using software like SolidWorks, AutoCAD, or nesting programs.
- Develop, evaluate, and improve manufacturing processes for sheet metal fabrication, including laser cutting, punching, bending, forming, welding, and assembly.
- Design and validate tooling, fixtures, and jigs to enhance precision and efficiency in fabrication operations.
- Support New Product Introduction (NPI) by reviewing client designs for manufacturability (DFM), developing weld sequences, tooling requirements, and process documentation.
- Troubleshoot production issues, perform root cause analysis, and implement corrective actions for quality and process problems. Troubleshoot robotic weld issues related to fit-up, distortion, porosity, spatter, lack of fusion, etc.
- Analyze production workflows, identify bottlenecks, and implement lean manufacturing principles (e.g., Six Sigma, Kaizen) to reduce waste, improve cycle times, and increase throughput.
- Collaborate with clients, sales, quality assurance, and production teams to ensure projects meet specifications, quality standards (e.g., ISO 9001/AS9100), and delivery schedules.
- Contribute to continuous cost reduction initiatives.
- Ensure compliance with safety regulations, environmental standards, and industry best practices.
- Lead or participate in capital equipment justification, selection, and implementation projects. Interface with integrators and equipment suppliers for installation, startup, and upgrades of robotic weld cells
- Train production staff on new processes and maintain accurate documentation for repeatability across contract runs.
Qualifications and Requirements - Associates or Bachelor’s degree in Welding Technology, Manufacturing Engineering, Mechanical Engineering, or related field (or equivalent experience).
- 3–7 years of experience in manufacturing engineering, preferably in sheet metal fabrication or contract manufacturing with an emphasis on programming industrial robots for welding applications
- Strong knowledge of sheet metal processes (e.g., shearing, laser/plasma cutting, forming, MIG/TIG welding, finishing).
- Proficiency in CAD/CAM software (e.g., SolidWorks, AutoCAD, Nesting software) and ERP/MRP systems.
- Experience with lean manufacturing tools, process optimization, and quality systems (e.g., PFMEA, control plans).
- Excellent problem-solving skills with hands-on experience in root cause analysis and continuous improvement.
- Ability to interpret engineering drawings, GD&T, and weld symbols (AWS standards preferred).
- Ability to support multiple projects and priorities in a fast-paced manufacturing environment.
- Familiarity with industry standards (e.g., AWS welding, ASTM materials) is a plus.
Preferred Skills - Experience with offline programming software (e.g., RoboGuide, RobotStudio, MotoSim, Delmia)
- Experience with both Fanuc and ABB programming software
- Knowledge of advanced welding technologies:
- Vision-guided welding
- Laser seam tracking
- Through-arc seam tracking (TAST)
- Adaptive welding system
- Familiarity with welding codes and standards (AWS D1.1, ISO standards, etc.)
- Ability to simulate weld paths, reach, and cycle times virtually.
- Experience in Lean Six Sigma with a strong problem-solving and continuous improvement mindset
- Experience in a contract manufacturing or job shop environment with variable production runs.
- Knowledge of automation and robotics in fabrication.
- An understanding of Geometric Dimensioning and Tolerancing (GD&T).
- CAD/CAM experience.
Job Tags
Full time, Contract work, Relocation